Selected projects and partnerships with leading companies in Bulgaria. Series production via 3D printing across multiple industries.
Flagship projects by BG 3D PRINT — from the automotive sector to pharma and medicine.
We support leading online stores for automotive accessories and tuning parts in Bulgaria with monthly wholesale orders of 100+ units. Coil spring and shock spacers for lift kits — produced from industrial TPU.
Before — imports from abroad with months of waiting, fixed heights and limited sizes. Today — local on-demand production covering 100+ vehicle models without needing hundreds of metal moulds. We make 50 sets of 20mm spacers for BMW in the morning and 100 sets of 45mm for Toyota Land Cruiser in the afternoon — with no retooling.
Immune to motor oils, petrol, lye and road salt.
Tested under tonnes of pressure. Absorbs vibration without permanent deformation (Compression Set Resistance).
Stays flexible from −20°C to +80°C — perfect for the Bulgarian climate.
We produce 15mm, 20mm, 25mm, 30mm, 40mm, 45mm without new tooling.
"We used to lose customers because we didn't have the right size in stock. Now we can offer millimetre-precise lifts for any car, thanks to 3D printing."
Many OEM parts are NLA (No Longer Available) or absurdly expensive. At Bulgaria3DPrint we don't just copy parts — we re-engineer them. We add reinforcing ribs, use modern composites (PA6-CF, ASA) and create components with a factory-grade finish.
Many factory parts have "weak spots" — thin clips, poor weight distribution or material that turns brittle. For every component we run an engineering analysis:
Nobody wants an interior part that looks "printed in a garage". We achieve a quality level ready for direct fitment:
Cup holders, navigation frames, armrest repair kits, button caps.
Heat-resistant materials (PA6-CF) that withstand under-bonnet temperatures.
Aerodynamic elements, gauge pods, brake air ducts.
For mounting aftermarket parts — sport steering wheels, audio systems.
A selection of functional automotive parts produced with FDM technology and engineering composites PA6-CF and ABS-GF — replacing and improving OEM components.
Engineered swap adapter that allows mounting an M54 manifold on an N54 engine. Carbon-reinforced nylon delivers thermal stability and vibration resistance under the bonnet.
A solution to the common OEM manifold defect — cracks and broken flanges. The carbon-nylon construction outperforms the original in strength and heat resistance.
A complete set of 4 covers with clearly engraved L/R markings. Glass-reinforced ABS guarantees clip stiffness and UV resistance for years of use.
Restoration of NLA (No Longer Available) parts for the classic R129. Matte textured surface that blends into the original exterior with no signs of 3D printing.
Interior trims with an integrated tweeter grille. Precise geometry and factory texture, visually indistinguishable from the original plastic parts.
Structural interior components for the legendary W124. Glass-reinforced ABS delivers the mechanical strength required for safe seat-belt function.
High thermal resistance (up to 180°C), excellent stiffness and chemical resistance — for under-bonnet components.
Reinforced strength, UV resistance and a factory texture — ideal for interior and exterior OEM-replacement parts.
For Bulgaria's largest restaurant chain we designed and manufacture industrial-grade protective bumpers for Datecs BlueCash-50 POS terminals. Series production for every location in Bulgaria.
In the fast-paced environment of busy restaurants, mobile POS terminals are exposed to constant risk — drops, impacts, spills. The original plastic enclosures break easily, leading to:
We scanned the Datecs terminal and built a digital model with thickened bumper corners that absorb kinetic energy on drops.
High-quality thermoplastic polyurethane that combines impact resistance, perfect grip and resistance to grease and cleaning agents.
Our printer farm produces bumpers with precise density settings for a long service life.
"This project proves 3D printing isn't just for prototypes. It's a reliable solution for mass production that saves big businesses real money."
We produce industrial components for the production lines of Huvepharma — a leading Bulgarian pharmaceutical company with a global footprint. The focus is on precision, cleanliness and full traceability.
We produce complex multi-component dental implant models for BasalFix — high-end professional presentation products with precise hand painting and assembly.
In recent years 3D printing has evolved from a prototyping tool into a full-fledged production method for small and medium series. In the 100 — 10,000+ units range, additive manufacturing is often faster, cheaper and more flexible than traditional injection moulding, which requires expensive metal tooling and months of waiting.
An injection mould costs €5,000 — €50,000 and only pays off at very high volumes. With bg3dprint.com you go straight from a 3D file to the finished product — no moulds, no minimum order quantities and no upfront tooling. That frees up capital for marketing, product development and inventory.
The entire bg3dprint.com production farm is concentrated in Sofia. That means direct communication with our engineers, the option to visit our site, fast design iterations and express delivery within 24 hours in Sofia and up to 48 hours nationwide. For EU B2B clients we offer consolidated shipments to Germany, Austria, Greece, Romania and other EU destinations.
With 3D printing, a design change doesn't mean a new mould — just upload a new file. This enables continuous product evolution, A/B testing of variants and personalised series with no extra cost. For companies that need to react quickly to market needs, bg3dprint.com is the ideal partner for series production.
Over 50,000 produced parts, 1000+ completed projects, zero defect claims for critical automotive components in 12+ months — these are bg3dprint.com's numbers. From high-volume commercial products to specialized pharmaceutical components for Huvepharma, we prove that additive manufacturing thrives in real-world industrial environments.
Series 3D printing in Sofia by BG 3D Print — from prototype to full production, with predictable pricing and guaranteed quality.
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